Old Pictures

She glances at the photo, and the pilot light of memory flickers in her eyes. 

Frank Deford, Everyone's All American

So in the process of sprucing up my blog, I've been looking thru a lot of old pictures and these are some random ones that caught my eye.  It's been a long trip with lots of ups and downs. Yeah. Long trip so far.

Mr Dog...Forrest

Huge moose me and the girls saw coming back from daycare. Not 2 miles from my house in Presque Isle.

A couple Philadelphia Rockers and a contemporary rocker in yellow. Think I painted the contemporary rocker final coat black milk paint mixed with green...which would explain the yellow.

Top view of my Contemporary rocker

Back view of my Rod Back Contemporary rocker

Fan Back arm post showing how they are all wedged. White glue. Before I discovered hide glue

Rod back arm chair I built for my father. This chair was chosen out of a field of 12 to reside at The Connecticut Museum in Hartford. I told my dad about it and he asked, did they pay you for it? 

Sack Back, shadows

Corner of a cherry dresser I built for my daughter. Gorgeous cherry color. If you look closely you can see the divider is dovetailed in to the side of the carcass.

Sack Back bench I built for my old neighbor. If memory serves this is the first piece I used my own turnings on...vase and tulip turnings. Beautiful;l cherry seat.  Maple turnings and white ash spindles and arm and crest.  The legs don't have much splay...not sure why.  Oh I remember...it was going in a tight space a transition between the foyer and kitchen. 

A gorgeous hand smithed hold down from Alaska. He doesn't make them anymore.  

Fall

I think the best thing I've written is a story called 'The Boxer and the Blonde.' It's a piece about Billy Conn, the white would-be heavyweight champion of the world, who lived in Pittsburgh. 

Frank Deford

I'm reading a book by Frank Deford, Everybody's All American and I can't recommend it enough. DeFord is a brilliant author, and while he is best known as a sportswriter, his fiction is amazing.

Just a few pictures of fall in mid coast Maine. 

Progress on the shop continues, as time allows. We did get one wall up today, hopefully the rest tomorrow. 

It's a post and beam construction so it should go up fairly quickly..

Chopping Block

Aim for the chopping block. If you aim for the wood, you will have nothing. Aim past the wood, aim through the wood; aim for the chopping block.

Annie Dillard, Pilgrim at Tinker Creek

I recently picked up a felling ax at an antique shop and rehabbed it ( I'll do a post on that soon ) but here it is all fixed up.  The red handle serves no purpose but it does look sharp.

The shop pushed too close to a stand of maples and they had to come down. Despite their small size, there is enough clear maple for a few chair legs.

Firewood

Every man looks at his woodpile with a kind of affection

Thoreau


So....after a long absence and a geographic change, I'm soon going to be building a new chair shop in Southern Maine, near Brunswick, just north of Portland. 

This area has some of the best eateries 

And sunsets

And architecture you'll see anywhere. 

This is some of the wood I split and the left will be roughly the location of the shop, Can. Not. Wait. First project is nutcrackers for my daughters. 

So this happened

Here's an interview the Bangor Daily did about me. I tried to talk about not only chairs but also the nature of art and craftsmanship. 

https://m.facebook.com/story.php?story_fbid=1103360949739817&id=100001977660888

New Old Digs

Time marches on. Don't waste it assuming you'll always have more.

Dr. Z

Some of you may have known but for the last 15 years I have been running dry kilns and a solid fuel low pressure boiler.  Above you can see the boiler house.

Here's one way to bend wood. This birch board fell out of a pack and was placed under the third pack.  As the wood dried it of course shrank and in doing so the board was bent.  Gives you an idea how much wood moves when it dries.

Above you can see the moisture meter I use to check the progress of the drying.  

Above you can see the control panel for one of the kilns.  Below is the write up of the schedule I run to dry birch and maple.  The air temp. is called the dry bulb and the humidity level is called the wet bulb.  These two values are relatively close initially and pull apart as the wood dries. Otherwise the wood would dry too quickly at first and the wood would split and develop stresses. 

Below a better look at the controller.  This one is a Partlow two pen ( top value is the dry bulb and the bottom one is the wet bulb) circle chart.  It tracks the progress of the wood as it dries.  While I never really wanted to run dry kilns per se, it has allowed me to learn how wood dries and how to use that  to my advantage when building chairs.

Chair Seat

Experience is simply the name we give our mistakes.
Oscar Wilde

 Used to be I would leave the sightlines and the different scribblings that comprise a chair on the bottom.  Never really gave it much thought. No one ever saw it and it wasn't painted so what's the big deal.  But lately, not really sure why, but this struck me as something of a short cut...lazy maybe.  So I have been planing the bottoms just before assembly.

Also I now use a clean rag when I wipe the finish on the bottom of the seat.  What happens is by the time you get around to wiping the oil the milk paint has been sanded three or more times, so a lot of color gets transferred to the seat in the oil.  I know this is being very persnickety but it bugs me.  I like to flip the chair over and see a bright, clean surface.

Here are some different shots of a seat I recently made for a rocker.  I actually timed myself and came in at just over an hour, not bad.

This is a nice curl of end grain.  The above drawknife is made by, I think, Ray Larson. I takes a wicked edge but due to the very low angle is really only good for pine and butternut.  But even so, a small price to pay for a tool that cuts like this one. 

And believe it or not this girl starts 3rd grade tomorrow...tempus fugit.  

A Different Way to Bend

"There's no room in here!"

Wayne Burby

The quote is from a great old guy I used to work with who was always griping at the mill that there wasn't any room.  He was a funny, sweet guy and honestly he was right; often times there wasn't enough room.  His saying has sorta turned into my own joke when I find myself tripping over stuff or looking for too long for things that I JUST PUT RIGHT THERE!!!

I recently went on a cleaning spree and tossed pieces of wood and took stuff to the salvation army in order to have a common area where all my patterns, papers and forms can go in a somewhat logical way. 

The picture above shows a bench I'm building for a client and while I have wanted to build this for awhile, the prospect of 14 bending forms and the subsequent 28 clamps was a bit much, but the book also had this board that had holes drilled in and pegs, sorta like my own little Plinko board. 

Here's a better shot below.  The turned and steamed pieces, Maple in this case, are threaded thru the pegs and thus held in the right bend for a few day in the kiln, then taken out done.  The best part is the they can be stacked two high, seven wide so I can do all 14 on this one 2x16x 20 piece!

And here's the first one steamed and bent.  The thin piece of wood prevent denting.  I finish turned the tenons top and bottom before steaming and while I seriously doubt the sizes to hold, it would sure be nice if they did.  I turn my tenons on the lathe but once they are bent I can't so I'd have to size them by hand.  Not a huge deal but much faster on the lathe.

Another thing I've recently tried and it works is doubling the slats for my rockers and then doubling them again between the clamps.  I used to do these one at a time, and man dragging those clamps around was a pain.  But now I can do four with just two clamps.  The Irwin clamp pulls the middle together, and the K-bodies finish the clamp and hold it in place.  So for one chair I went from seven forms and 14 clamps to 4 forms and 4 clamps. 

Sadly Wayne isn't around anymore, but I did laugh to myself thinking of Wayne and his comments about room.  I think he would approve.